Precision Manufacturing Industry Solutions and Cases

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Core Industry Pain Points

(1) Insufficient Power Purity

Grid harmonics and voltage fluctuations degrade the precision of CNC machines, lithograpy equipment, and testing instruments, increasing product defect rates and directly raising production costs.

(2) Poor Load Adaptability

Precision manufacturing equipment is load-sensitive and requires extremely high voltage slity and low waveform distortion (THD < 2%). Traditional industrial frequency UPS systems lack sufficient output precision and cannot meet these requirements.

(3) High Losses at Low Loads

Precision mng equipment often operates intermittently, keeping UPS systems in a low-load state for extended periods. Traditional industrial frequency UPS systems have low-load efficiency < 85%, resulting in persi electricity costs.

(4) Difficulty in Zero-Interruption Retrofitting

Production workshop retrofits must not disrupt normal production. Traditional UPS cutover requires potages, which cannot meet 'zero-interruption' retrofitting requirements, thereby affecting production schedules.

(5) O&M Interfering with Production

Traditional UPS maintenance requires sand involves lengthy maintenance times, disrupting precision production processes and leading to reduced production efficiency.

Corresponding Solutions

(1) High-Purity Power Supply Solution

Adopts PFC active filtering   precision voltage regulation technology, wh input THDi < 3%, output THD < 2%, and voltage fluctuation ≤ ±1%. It provides pure and stable power for precision equipment, reducing product defec rates.

(2) Load Adaptation Solution

Customized output filter design optimizes dynamic response performance, precisely matching sensitive loads such as SMT, precision machine tools, and lithography equipment. es equipment operational precision and improves production efficiency.

(3) Low-Load Energy Saving Solution

Adopts intelligent sleep technology to automatically adjust operating modes under low load conditions. Low-load e is improved to over 90%, reducing electricity costs by 30% and minimizing energy waste.

(4) Zero-Interruption Retrofit Solution

Equipped wit maintenance bypass, allowing retrofitting without power interruption. This ensures normal production is unaffected, meeting the 'zero-interruption' retrofit requirements of precision manufacturing worps.

(5) Non-Downtime Maintenance Solution

Supports online maintenance and remote operation. Spare part replacement and parameter tuning can be completed without power shutdown, reducing maintenance interference with production and ensuring productio continuity.

Scope of Application

It covers various precision manufacturing enterprises, including semiconductor manufacturing, electronic component processing, precision machining, aerospace component manufacturing, automotive precision parts prod lithography equipment manufacturing, and precision testing instrument production. It is suitable for core scenarios such as cleanrooms, precision machining workshops, lithography workshops, testing laboratories, and automated prodction lines, meeting the uninterrupted power supply requirements of various precision manufacturing loads, including precision machine tools, lithography equipment, coordinate measuring machines, laser processing equipment, automated control systems, and preciion sensors.

Success Cases：