Project Overview
In 2025, Yunnan Yunlu Luyuan Huibang Engineering Technology Co., Ltd. officially sected the BOD Series industrial-grade industrial frequency customized UPS power supply for its Casting Center UPS Procurement Project. This UPS is specifically designed to provide comprehensive and uninterrupted power supply protection for the ntrol system, lifting drive module, and emergency power equipment of the 10-ton crane beam platform in the casting workshop. The Casting Center specializes in the production of micro-aloy castings, and the 10-ton crane is the core equipment for transferring castings such as anode steel claws and wear-resistant liners. The Bodetong customized UPS power supply ehes a robust defense line for electrical safety, ensuring the smooth operation of the crane, facilitating efficient, safe, and orderly production in the casting workshop, and aligning with the enterprise'al needs for cost reduction, efficiency improvement, and safe production.

Core Customer Requirements
(1) 7×24-hour uninterrupted power supply to eliminate grid fluctuations caused by the start-stop of large pment in the casting workshop and prevent sudden power outages; safeguard against the paralysis of the overhead crane girder platform control system; avoid interruptions in casting transfer, equipment damage, and safey accidents; ensure production continuity; and avoid economic losses.

(2) Adapt to the harsh working conditions of the casting workshop, characterized by high temperatures, dust, and electromagnetic interference; wand the high-temperature impact of molten metal operations; output clean power; protect the precision control components of the overhead crane girder platform from damage; and meet the power operation requiements of a 10-ton overhead crane.

(3) Customized adaptation to the installation space and load requirements of the overhead crane girder platform. The lifting mechanism motf the 10-ton overhead crane has a high power rating, requiring matching of the inrush power during startup. It also supports flexible installation to fit scenarios with dense equipment and limited space, whiing capacity for future load expansion.

(4) Possess industrial-grade reliable protection and convenient maintenance performance, being resistant to high and low temperatures, dust, and vibration. It featimely after-sales response for rapid fault diagnosis, reducing workshop maintenance costs. It aligns with the casting industry's safety production and efficient maintenance standards, and is suitable for long-term hity operation.

Customized Solutions
Combining the operating conditions of the casting workshop at Yunnan Yunnan Aluminum Luuan Huibang, the load characteristics of the 10-ton crane girder platform, and core requirements, Bodian Tongliang has tailored an exclusive industrial-grade power frequency UPS power son. The core advantages are as follows:

(1) Customized Sizing: Based on the actual load of the 10-ton crane girder platform control system and drive modu, as well as the starting surge power requirements, the equipment power is precisely customized with a 20%-30% expansion margin. This matches the power configuration of the crane hoistingnning motors, adapts to the workshop's equipment-dense installation environment, fully complies with relevant standards for power equipment in the casting industry, and balances power supply stability with space utlization.

(2) Zero-Interruption Assurance: Adopting a double-conversion topology, it achieves seamless switching between utility power and battery in 0ms with a pu wave output. It effectively isolates power grid interference and voltage fluctuations caused by large-scale melting equipment and crane start/stop operations in the workshop. This ensures the continuous and stable operof the crane girder platform control system, eliminates potential production interruption hazards, safeguards workshop production safety and continuity, and prevents derivative accidents such as 'frozen furnaces.' (ng Condition Adaptation: The equipment features a sealed dust-proof design, and the PCB boards are treated with conformal coating, providing excellent high-temperature resistance, dust-proofing, and eleinterference (EMI) resistance. It can operate stably in high-temperature (0~50℃) and dusty environments, perfectly adapting to the harsh conditions of the castng workshop. It also complies with electromagnetic compatibility (EMC) standards to avoid interference with crane control signals. (4) Convenient Maintenance: Equipped with an LCD touch operatil, it allows real-time monitoring of equipment sta

Project Outcomes
Following the project implementation, the customized BOD series UPS power supply from Bodiantong has operated continuously and stably, achieving zero power iruptions for the 10-ton overhead crane beam platform. This effectively mitigated risks such as production disruptions and equipment damage caused by abnormal grid conditions, ensuring the continuity of produ the casting workshop. The customized design perfectly matched the workshop's operating conditions and installation requirements, while its intelligent and convenient O&M features significantly reduced labor costs. The high reliability and durabhe equipment have been highly recognized by the client, providing robust power support for the efficient and safe production of Yunnan Yunlu Green Source Hui Bang Casting Center. This has e enterprise in improving production efficiency and reducing O&M costs, aligning with its goals of quality management and cost reduction for increased efficiency.

Customer Testimonial
Operations and Maintenance Manager of Yunnan Aluminum Luyuan Huibang Casting Center: 'The Bodiantong BOD seriestomized UPS power supply demonstrates exceptional adaptability. It perfectly fits the harsh working conditions of our casting workshop, characterized by high temperatures and heavy dust, and precisely meets the power supply requireents of the 10-ton overhead crane beam platform. With stable and reliable operation, it not only eliminates production interruptions caused by power anomalies but also significantly reduces our workload through convenient Oeatures. The timely after-sales response gives us peace of mind, providing a solid power guarantee for the safe and efficient production of the workshop.'