Industrial Manufacturing Industry Solutions and Cases

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Core Industry Pain Points

(1) Harsh Grid Environment

Industrial sites are densely populated with nonlinear loads such as variable frequency drivarc furnaces, and welders. Grid harmonics (THDi) often exceed 15%, causing PLC crashes, sensor data drift, and the burning of core control boards, direy leading to production line shutdowns and losses of tens of thousands per hour.

(2) Poor Environmental Adaptability

On-site conditions include high temperatures (up to 50°C), high humidity (95%), dust, and corrosive gases. Ordinary UPS components age rapidly and suffer insulation failure, resulting in a 50% higher failure rate than in conventioncenarios and a halving of equipment lifespan.

(3) Weak Load Impact Tolerance

Starting currents for motors, compressors, and large pumps reach 5-7 times therated value. Ordinary UPS systems cannot withstand instantaneous overloads, frequently triggering protective shutdowns that disrupt production continuity.

(4) High O&M Difficulty

Industrial sites are scattered and have complex e Traditional UPS systems lack remote monitoring capabilities, requiring manual on-site troubleshooting after a failure. Fault localization can take 2-4 hours, and reactive repairs lead to extend

Corresponding Solutions

(1) Power Grid Purification Solution

Adopts 6/12/18-pulse rectificatve filtering technology, with input THDi < 3% and power factor ≥ 0.99. It effectively suppresses harmonic interference, stabilizes grid voltage, prevents malin precision control equipment, and ensures continuous production line operation.

(2) Harsh Environment Adaptation Solution

Features high IP protection rating and three-proof coating design, suitable for wide temperature onments from -20°C to 55°C. It resists high humidity, dust, salt spray, and corrosive gases, reducing component aging by 60% ng equipment service life.

(3) Shock Load Resistance Solution

Optimizes power frequency transformer design to enhance overload capacity, capable of withstanding 150% rated loa impact for 10 minutes. It easily handles instantaneous high loads such as motor starting, eliminating shutdowns caused by overloads.

(4) Intelligent O&M Solution

Equipped with ing platform supporting remote real-time monitoring of UPS operating parameters (battery internal resistance, IGBT temperature, etc.). It provides intelligent fault warnings, shortens MTTR to withi 30 minutes, reduces manual O&M costs, and enables proactive maintenance.

Scope of Application

It covers heavy industrial and general industrial production scenarios, including petrochemicals, steel metallurgy, non-ferrous metal processinanufacturing, mining, electric power and energy, rubber and plastic processing, papermaking and printing, and textile dyeing. It is suitable for power supply assurance in critical industrial setth as various workshops, refining plants, metallurgical blast furnaces, mining working faces, auxiliary control systems of power plants, and large-scale production lines. It can meet the uninterrupted power supply uirements of various industrial loads, including frequency converters, electric arc furnaces, welding machines, large pumps, compressors, precision industrial control equipment, PLC control systems, 

Success Cases：